This is a very good method of reproducing a hull, particularly if good sizes of timber are not readily available, as it can utilise thin planks of small dimensions which are usually easily obtainable.
Templates
As mentioned in
the previous page, the important part of a set of lines plan for this method
are the waterlines. Once the scale of the model has been established and
the lines plan reduced or enlarged to the appropriate size, your wood is
cut and dressed into thin planks to the same thickness as the distance
between each waterline and slightly wider than the half breadth plan. Each
plank will become a "lift". A pattern is then made of each waterline as
seen in the half breadth plan view either by tracing the plan or photocopying
and gluing to a thin card to make a template. In most plans for smaller
boats & yachts, the waterlines will most likely be far enough apart
to be able to use them as is. If the waterlines are many and close together,
such as they may be for a very large ship or a particularly shapely hull,
you could possibly use every second line instead to avoid making very thin
lifts.
You will notice
that in the example here, there are seven lifts needed. Once the templates
are all made, place each template on the chosen plank (lift) and draw a
pencil line around them, including the transverse station lines, before
cutting them out with a bandsaw or coping saw and finish the edges to the
lines on the pattern. Transfer the station lines down the edges of the
lift for assembly reference later.
The Sticky
Bit
Before applying
the adhesive, perform a dry run to check alignment and fit between lifts
as well as with the station lines on the edges of each lift. While you
have them all together, align the template for the sheer plan with the
station lines and lift edges (waterlines) on the back of the stack of lifts
and draw a pencil line around it. Apply the glue to the surface of each
lift and stack them atop each other ensuring that the station lines all
line up correctly. (Note: Numbering each station [and template] 1 - 9 (in
the case of design above) from the bows to the aft sections will help avoid
confusion.)
One excellent idea
I have used to aid fit and alignment is the use of two pieces of good straight
plywood cut slightly longer than the biggest model you are likely to make,
fixed at right angles to each other at the edges to form a "floor &
back wall" to stack the lifts against. When protected by a film of plastic
cling wrap, this speeds up the process and aids accuracy immeasurably.
I found this idea in an excellent book titled "Boat Modeling The
Easy Way" by Harold "Dynamite" Payson. Definitely in the must read
category. He takes you through the building of nine boats of all types.
Carving the
Hull
Once the glue has
dried and the hull has been removed from the jig, it should resemble a
very jaggy hull of roughly the shape desired. An example of this appears
at right. All that remains now is to cut the sheer plan out slightly outside
the line drawn earlier. (If using a bandsaw to do this, take extreme care
to avoid the blade snatching the wood if the lower edge should lift off
the table whilst cutting) and remove these sharp edges from the outside
of the hull with various chisels and gouges before sanding the surface
smooth. Take care not to cut any more wood away than is necessary to remove
the sharp edges as this will damage the accuracy of the lines. Now you
have a very fair and lovely hull to finish as you choose. NOTE: You can
take off, but you cannot put it back on, so slowly, slowly.
If the vessel being reproduced has a seperate external keel and rudder, these can be made, fitted and added at this stage. Usually, I glue the keel/rudder assemblies to the backing board after I have mounted the hull with a couple of screws.
This is a fairly lean description of the process and I do recommend that any keen boat modeller refer to the boating press for lines plans and books like Dynamite Payson's mentioned above.
Afterthoughts:
1
If you want to make another identical half-hull pointing in the opposite
direction, you could glue the two together to make a complete hull.
2
If you are planning to paint the model in original colours, then any available
timber can be used to save money.
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